Bending Wall Thickness Capacity Chart

Rogue Fabrication we work hard to provide our customers with the most complete and accurate tube bending information available. We do out part to ensure that your fab shop runs as smoothly as possible. Although the chart below is the result of tests we performed on purchased materials, we cannot guarantee that you will achieve the same results due to the wide variation in material quality from one mill to another. If you want to know what to expect from a specific material, we offer bending diagnostic services. If your tubing bender does not perform to the limits shown in this chart, please call so we can help diagnose the problem. The culprit is usually setup, material quality, or lubrication. The solutions to these issues are usually easy.

NOTE – With the recent release of our affordable and high-performance mandrel conversion, we have not yet tested all dies to the limit in terms of minimum wall thickness. We will continue to do testing and add the new dies we’re designing for the machine as we discover new lower limits to minimum bend radii. Please e mail us with your questions!

Select Machine Capacity:

Select Attachments:


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.050	Solid	0.080	Solid	0.050	Solid
.625 (5/8") x 3.5 CLR	0.058	Solid	0.065	Solid	0.065	Solid
.875 (7/8") x 3.5 CLR	0.058	Solid	0.065	0.065	0.065	Solid
1.0 x 2.75 CLR	.095 (est)	Solid	.125	Solid	.120	Solid
1.0 x 3.5 CLR	0.063	Solid	0.125	Solid	0.075	Solid
1.0 x 4.5 CLR	0.058	Solid	0.125	Solid	0.063	Solid
1.125 (1 1/8") x 3.5 CLR	0.083	Solid	0.125	Solid	0.083	Solid
1.25 (1 1/4") x 4.5 CLR	0.075	0.250	0.125	0.250	0.083	0.250
1.25 (1 1/4") x 6.0 CLR	0.058	0.250	0.125	0.250	0.063	0.250
1.375 (1 3/8") x 4.5 CLR	0.083	0.250	0.125	0.250	0.095	0.250
1.50 (1 1/2") x 4.5 CLR	0.105	0.188	0.125	0.250	0.125	0.188
1.50 (1 1/2") x 6.0 CLR	0.078	0.188	0.125	0.250	0.095	0.188
1.625 (1 5/8") x 4.5 CLR	0.120	0.156	0.125	0.250	0.145	0.156
1.625 (1 5/8") x 6.0 CLR	0.083	0.156	0.125	0.250	0.120	0.156
1.75 (1 3/4") x 4.5 CLR	0.120	0.156	NO	0.250	NO	0.156
1.75 (1 3/4") x 6.0 CLR	0.095	0.156	0.125	0.250	0.120	0.156
1.875 (1 7/8") x 6.0 CLR	0.120	0.188 (*2)	0.125	0.250 (*2)	0.134	0.188 (*2)
2.0 x 6.0 CLR	0.120	0.188 (*2)	0.125	0.250 (*2)	0.156	0.188 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.063	Solid	0.063	Solid	0.063	Solid
.625 (5/8") x 3.5 CLR	0.083	Solid	0.063	Solid	0.090	Solid
1.0 x 4.5 CLR	0.095	0.250	0.125	Solid	0.125	0.250
1.0 x 6.0 CLR	0.065	0.250	0.125	Solid	0.083	0.250
1.25 (1 1/4") x 4.5 CLR	0.115	0.188	NO	NO	0.125	0.188
1.50 (1 1/2") x 6.0 CLR	0.125	0.125	NO	NO	0.125	0.125

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 5	Sch 160
1/2" NPS x 3.5 CLR	Sch 10	Sch 160	Sch 40	Sch 160	Sch 30	Sch 160
3/4" NPS x 3.5 CLR	Sch 30	Sch 160	Sch 40	Sch 160	Sch 40	Sch 160
1.0" NPS x 4.5 CLR	Sch 30	Sch 160	Sch 40	Sch 160	Sch 40	Sch 160
1.25 NPS x 4.5 CLR	Sch 40	Sch 80	Sch 40	Sch 80	Sch 40	Sch 80
1.25 NPS x 6.0 CLR	Sch 10	Sch 80	Sch 40	Sch 80	Sch 30	Sch 80
1.50 NPS x 6.0 CLR	Sch 40	Sch 40	Sch 40	Sch 40	Sch 40	Sch 40

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.

*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.

NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.035	Solid	0.080	Solid	0.038	Solid
.625 (5/8") x 3.5 CLR	0.050	Solid	0.065	Solid	0.055	Solid
.875 (7/8") x 3.5 CLR	0.050	Solid	0.065	Solid	0.055	Solid
1.0 x 3.5 CLR	0.055	Solid	0.125	Solid	0.063	Solid
1.0 x 4.5 CLR	0.050	Solid	0.125	Solid	0.058	Solid
1.125 (1 1/8") x 3.5 CLR	0.063	Solid	0.125	Solid	0.075	Solid
1.25 (1 1/4") x 4.5 CLR	0.058	0.250	0.125	0.250	0.063	0.250
1.25 (1 1/4") x 6.0 CLR	0.050	0.250	0.125	0.250	0.058	0.250
1.375 (1 3/8") x 4.5 CLR	0.063	0.250	0.125	0.250	0.083	0.250
1.50 (1 1/2") x 4.5 CLR	0.083	0.188	0.125	0.250	0.095	0.188
1.50 (1 1/2") x 6.0 CLR	0.060	0.188	0.125	0.250	0.063	0.188
1.625 (1 5/8") x 4.5 CLR	0.095	0.156	0.125	0.250	0.120	0.156
1.625 (1 5/8") x 6.0 CLR	0.075	0.156	0.125	0.250	0.083	0.156
1.75 (1 3/4") x 4.5 CLR	0.120	0.156	NO	0.250	TBD	0.156
1.75 (1 3/4") x 6.0 CLR	0.095	0.156	0.125	0.250	TBD	0.156
1.875 (1 7/8") x 6.0 CLR	TBD	0.188 (*2)	0.125	0.250 (*2)	TBD	0.188 (*2)
2.0 x 6.0 CLR	TBD	0.188 (*2)	0.125	0.250 (*2)	TBD	0.188 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	TBD	Solid	0.063	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	TBD	Solid	0.063	Solid	TBD	Solid
1.0 x 4.5 CLR	TBD	0.250	0.125	Solid	TBD	0.250
1.0 x 6.0 CLR	TBD	0.250	0.125	Solid	TBD	0.250
1.25 (1 1/4") x 4.5 CLR	TBD	0.188	NO	NO	TBD	0.188
1.50 (1 1/2") x 6.0 CLR	TBD	0.125	NO	NO	TBD	0.125

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 5	Sch 160
1/2" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 10	Sch 160
3/4" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 10	Sch 160
1.0" NPS x 4.5 CLR	Sch 10	Sch 160	Sch 40	Sch 160	Sch 30	Sch 160
1.25 NPS x 4.5 CLR	Sch 10	Sch 80	Sch 40	Sch 80	Sch 30	Sch 80
1.25 NPS x 6.0 CLR	Sch 5	Sch 80	Sch 40	Sch 80	Sch 10	Sch 80
1.50 NPS x 6.0 CLR	Sch 10	Sch 40	Sch 40	Sch 40	Sch 30	Sch 40

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.
TBD: To Be Determined. This means we have not completed testing yet. We offer testing on a case by case basis based on requests in some cases for these applications. If you have questions about capacity, you can always e mail us (link at top of page or menus).

Please select HD or xHD machine capacity for compatibility with the mandrel attachment


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.050	Solid	0.080	Solid	0.050	Solid
.625 (5/8") x 3.5 CLR	0.058	Solid	0.065	Solid	0.065	Solid
.875 (7/8") x 3.5 CLR	0.058	Solid	0.065	Solid	0.065	Solid
1.0 x 2.75 CLR	.095 (est)	Solid	.125	Solid	.125	Solid
1.0 x 3.5 CLR	0.063	Solid	0.125	Solid	0.075	Solid
1.0 x 4.5 CLR	0.058	Solid	0.125	Solid	0.063	Solid
1.125 (1 1/8") x 3.5 CLR	0.083	Solid	0.125	Solid	0.083	Solid
1.25 (1 1/4") x 4.5 CLR	0.075	Solid	0.125	0.250	0.083	Solid
1.25 (1 1/4") x 6.0 CLR	0.058	Solid	0.125	0.250	0.063	Solid
1.375 (1 3/8") x 4.5 CLR	0.083	Solid (*2)	0.125	0.250	0.095	Solid (*2)
1.50 (1 1/2") x 4.5 CLR	0.105	Solid (*2)	0.125	0.250	0.125	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	0.078	Solid (*2)	0.125	0.250	0.095	Solid (*2)
1.625 (1 5/8") x 4.5 CLR	0.120	0.250 (*2)	0.125	0.250	0.145	0.250 (*2)
1.625 (1 5/8") x 6.0 CLR	0.083	0.250 (*2)	0.125	0.250	0.120	0.250 (*2)
1.75 (1 3/4") x 4.5 CLR	0.120	0.250 (*2)	NO	0.250	NO	0.250 (*2)
1.75 (1 3/4") x 6.0 CLR	0.095	0.250 (*2)	0.125	0.250	0.120	0.250 (*2)
1.875 (1 7/8") x 6.0 CLR	0.120	0.188 (*2)	0.125	0.250 (*2)	0.134	0.188 (*2)
2.0 x 6.0 CLR	0.120	0.188 (*2)	0.125	0.250 (*2)	0.156	0.188 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.063	Solid	0.063	Solid	0.063	Solid
.625 (5/8") x 3.5 CLR	0.083	Solid	0.063	Solid	0.090	Solid
1.0 x 4.5 CLR	0.095	Solid	0.125	Solid	0.125	0.250
1.0 x 6.0 CLR	0.065	Solid	0.125	Solid	0.083	0.250
1.25 (1 1/4") x 4.5 CLR	0.115	Solid (*2)	NO	NO	0.125	0.188 (*2)
1.50 (1 1/2") x 6.0 CLR	0.109	0.188 (*2)	NO	NO	0.125	0.145 (*2)

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 5	Sch 160
1/2" NPS x 3.5 CLR	Sch 10	Sch 160	Sch 40	Sch 160	Sch 30	Sch 160
3/4" NPS x 3.5 CLR	Sch 30	Sch 160	Sch 40	Sch 160	Sch 40	Sch 160
1.0" NPS x 4.5 CLR	Sch 30	Sch 160	Sch 40	Sch 160	Sch 40	Sch 160
1.25 NPS x 4.5 CLR	Sch 40	Sch 160	Sch 40	Sch 80	Sch 40	Sch 80
1.25 NPS x 6.0 CLR	Sch 10	Sch 160 (*2)	Sch 40	Sch 80	Sch 30	Sch 80 (*2)
1.50 NPS x 6.0 CLR	Sch 40	Sch 80 (*2)	Sch 40	Sch 40	Sch 40	Sch 80 (*2)

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.035	Solid	0.080	Solid	0.038	Solid
.625 (5/8") x 3.5 CLR	0.050	Solid	0.065	Solid	0.055	Solid
.875 (7/8") x 3.5 CLR	0.050	Solid	0.065	Solid	0.055	Solid
1.0 x 3.5 CLR	0.055	Solid	0.125	Solid	0.063	Solid
1.0 x 4.5 CLR	0.050	Solid	0.125	Solid	0.058	Solid
1.125 (1 1/8") x 3.5 CLR	0.063	Solid	0.125	Solid	0.075	Solid
1.25 (1 1/4") x 4.5 CLR	0.058	Solid	0.125	0.250	0.063	Solid
1.25 (1 1/4") x 6.0 CLR	0.050	Solid	0.125	0.250	0.058	Solid
1.375 (1 3/8") x 4.5 CLR	0.063	Solid (*2)	0.125	0.250	0.083	Solid (*2)
1.50 (1 1/2") x 4.5 CLR	0.083	Solid (*2)	0.125	0.250	0.095	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	0.060	Solid (*2)	0.125	0.250	0.063	Solid (*2)
1.625 (1 5/8") x 4.5 CLR	0.095	0.250 (*2)	0.125	0.250	0.120	0.250 (*2)
1.625 (1 5/8") x 6.0 CLR	0.075	0.250 (*2)	0.125	0.250	0.083	0.250 (*2)
1.75 (1 3/4") x 4.5 CLR	0.120	0.250 (*2)	NO	0.250	TBD	0.250 (*2)
1.75 (1 3/4") x 6.0 CLR	0.095	0.250 (*2)	0.125	0.250	TBD	0.250 (*2)
1.875 (1 7/8") x 6.0 CLR	TBD	0.188 (*2)	0.125	0.250 (*2)	TBD	0.188 (*2)
2.0 x 6.0 CLR	TBD	0.188 (*2)	0.125	0.250 (*2)	TBD	0.188 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	TBD	Solid	0.063	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	TBD	Solid	0.063	Solid	TBD	Solid
1.0 x 4.5 CLR	TBD	Solid	0.125	Solid	TBD	0.250
1.0 x 6.0 CLR	TBD	Solid	0.125	Solid	TBD	0.250
1.25 (1 1/4") x 4.5 CLR	TBD	Solid (*2)	NO	NO	TBD	0.188 (*2)
1.50 (1 1/2") x 6.0 CLR	TBD	0.188 (*2)	NO	NO	TBD	0.145 (*2)

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 5	Sch 160
1/2" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 10	Sch 160
3/4" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 10	Sch 160
1.0" NPS x 4.5 CLR	Sch 10	Sch 160	Sch 40	Sch 160	Sch 30	Sch 160
1.25 NPS x 4.5 CLR	Sch 10	Sch 160	Sch 40	Sch 80	Sch 30	Sch 80
1.25 NPS x 6.0 CLR	Sch 5	Sch 160 (*2)	Sch 40	Sch 80	Sch 10	Sch 80 (*2)
1.50 NPS x 6.0 CLR	Sch 10	Sch 80 (*2)	Sch 40	Sch 40	Sch 30	Sch 80 (*2)

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.
TBD: To Be Determined. This means we have not completed testing yet. We offer testing on a case by case basis based on requests in some cases for these applications. If you have questions about capacity, you can always e mail us (link at top of page or menus).

"*1) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends. NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can."


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Titanium (2.5AL-3V, CP, Inconel, see notes below)		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
.875 (7/8") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 2.75 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 4.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.125 (1 1/8") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.25 (1 1/4") x 3.5 CLR	0.065	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.25 (1 1/4") x 4.5 CLR	0.049	Solid	TBD	TBD	TBD	0.250	TBD	Solid
1.25 (1 1/4") x 6.0 CLR	TBD	Solid	TBD	TBD	TBD	0.250	TBD	Solid
1.375 (1 3/8") x 4.5 CLR	TBD	Solid (*2)	TBD	TBD	TBD	0.250	TBD	Solid (*2)
1.50 (1 1/2") x 4.5 CLR	.065	Solid (*2)	0.070	TBD	TBD	0.250	.065 (*4)	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	.049 (*3)	Solid (*2)	TBD	TBD	TBD	0.250	.049 (*3)	Solid (*2)
1.625 (1 5/8") x 4.5 CLR	.065 (*3)	0.250 (*2)	TBD	TBD	TBD	0.250	.065 (*4)	0.250 (*2)
1.625 (1 5/8") x 6.0 CLR	0.083	0.250 (*2)	TBD	TBD	.125	0.250	TBD	0.250 (*2)
1.75 (1 3/4") x 4.5 CLR	.095 (*3)	0.250 (*2)	TBD	TBD	TBD	0.250	TBD	0.250 (*2)
1.75 (1 3/4") x 6.0 CLR	.065 (*4)	0.250 (*2)	TBD	TBD	.125	0.250	.065 (*4)	0.250 (*2)
1.875 (1 7/8") x 6.0 CLR	.065 (*4)	0.188 (*2)	TBD	TBD	.125	0.250 (*2)	.083 (*3)	0.188 (*2)
2.0 x 4.5 CLR	.120	0.188 (*2)	TBD	TBD	TBD	0.250 (*2)	.120 (*3)	0.188 (*2)
2.0 x 6.0 CLR	.065 (*4)	0.188 (*2)	TBD	TBD	.125	0.250 (*2)	.083 (*3)	0.188 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.063	Solid	TBD	TBD	TBD	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	0.083	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 4.5 CLR	0.095	Solid	TBD	TBD	TBD	Solid	TBD	0.250
1.0 x 6.0 CLR	0.065	Solid	TBD	TBD	TBD	Solid	TBD	0.250
1.25 (1 1/4") x 4.5 CLR	0.115	Solid (*2)	TBD	TBD	TBD	NO	TBD	0.188 (*2)
1.50 (1 1/2") x 6.0 CLR	0.109	0.188 (*2)	TBD	TBD	TBD	NO	TBD	0.145 (*2)

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule			MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160			TBD	Sch 160	TBD	Sch 160
1/2" NPS x 3.5 CLR	Sch 10	Sch 160			TBD	Sch 160	TBD	Sch 160
3/4" NPS x 3.5 CLR	Sch 30	Sch 160			TBD	Sch 160	TBD	Sch 160
1.0" NPS x 4.5 CLR	Sch 30	Sch 160			TBD	Sch 160	TBD	Sch 160
1.25 NPS x 4.5 CLR	Sch 40	Sch 160			TBD	Sch 80	TBD	Sch 80
1.25 NPS x 6.0 CLR	Sch 10	Sch 160 (*2)			TBD	Sch 80	TBD	Sch 80 (*2)
1.50 NPS x 6.0 CLR	Sch 40	Sch 80 (*2)			TBD	Sch 40	TBD	Sch 80 (*2)

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
*3) This number is based on other testing and extrapolation. It is nt guranteed at this time. Contact us if you need testing done.
*4) This made a decent quality bend, but had a defect at the bend start - a dimple. If you're cutting up bends for (like for making headers), this will likely be OK.
*5) Bend quality was good in testing, but repeated wrinkles were present, and VERY minor (depth below 25% of material's wall thickness).
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.
Titanium alloy notes: We usually test 2.5AL-3V Titanium in CWSR (Cold Worked Stress Releived) state. This is a very strong alloy with excellent mechanical properties. It is also one of the most widely available alloys and conditions of titanium. We do not Test CP (commercially pure) or Inconel, although we can test your material (contact us).


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.050	Solid	0.080	Solid	0.050	Solid
.625 (5/8") x 3.5 CLR	0.058	Solid	0.065	Solid	0.065	Solid
.875 (7/8") x 3.5 CLR	0.058	Solid	0.065	Solid	0.065	Solid
1.0 x 2.75 CLR	.095 (est)	Solid	.125	Solid	.125	Solid
1.0 x 3.5 CLR	0.063	Solid	0.125	Solid	0.075	Solid
1.0 x 4.5 CLR	0.058	Solid	0.125	Solid	0.063	Solid
1.125 (1 1/8") x 3.5 CLR	0.083	Solid	0.125	Solid	0.083	Solid
1.25 (1 1/4") x 4.5 CLR	0.075	Solid	0.125	0.250	0.083	Solid
1.25 (1 1/4") x 6.0 CLR	0.058	Solid	0.125	0.250	0.063	Solid
1.375 (1 3/8") x 4.5 CLR	0.083	Solid (*2)	0.125	0.250	0.095	Solid (*2)
1.50 (1 1/2") x 4.5 CLR	0.105	Solid (*2)	0.125	0.250	0.125	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	0.078	Solid (*2)	0.125	0.250	0.095	Solid (*2)
1.625 (1 5/8") x 4.5 CLR	0.120	Solid (*2)	0.125	0.250	0.145	Solid (*2)
1.625 (1 5/8") x 6.0 CLR	0.083	Solid (*2)	0.125	0.250	0.120	Solid (*2)
1.75 (1 3/4") x 4.5 CLR	0.120	Solid (*2)	NO	0.250	NO	Solid (*2)
1.75 (1 3/4") x 6.0 CLR	0.095	Solid (*2)	0.125	0.250	0.120	Solid (*2)
1.875 (1 7/8") x 6.0 CLR	0.120	0.250 (*2)	0.125	0.250 (*2)	0.134	0.250 (*2)
2.0 x 6.0 CLR	0.120	0.250 (*2)	0.125	0.250 (*2)	0.156	0.250 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.063	Solid	0.063	Solid	0.063	Solid
.625 (5/8") x 3.5 CLR	0.083	Solid	0.063	Solid	0.090	Solid
1.0 x 4.5 CLR	0.095	Solid	0.125	Solid	0.125	Solid
1.0 x 6.0 CLR	0.065	Solid	0.125	Solid	0.083	Solid
1.25 (1 1/4") x 4.5 CLR	0.115	Solid (*2)	NO	NO	0.125	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	0.109	0.250 (*2)	NO	NO	0.125	0.250 (*2)

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 5	Sch 160
1/2" NPS x 3.5 CLR	Sch 10	Sch 160	Sch 40	Sch 160	Sch 30	Sch 160
3/4" NPS x 3.5 CLR	Sch 30	Sch 160	Sch 40	Sch 160	Sch 40	Sch 160
1.0" NPS x 4.5 CLR	Sch 30	Sch 160	Sch 40	Sch 160	Sch 40	Sch 160
1.25 NPS x 4.5 CLR	Sch 40	Sch 160	Sch 40	Sch 80	Sch 40	Sch 160
1.25 NPS x 6.0 CLR	Sch 10	Sch 160	Sch 40	Sch 80	Sch 30	Sch 160
1.50 NPS x 6.0 CLR	Sch 40	Sch 160	Sch 40	Sch 40	Sch 40	Sch 160

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.035	Solid	0.080	Solid	0.038	Solid
.625 (5/8") x 3.5 CLR	0.050	Solid	0.065	Solid	0.055	Solid
.875 (7/8") x 3.5 CLR	0.050	Solid	0.065	Solid	0.055	Solid
1.0 x 3.5 CLR	0.055	Solid	0.125	Solid	0.063	Solid
1.0 x 4.5 CLR	0.050	Solid	0.125	Solid	0.058	Solid
1.125 (1 1/8") x 3.5 CLR	0.063	Solid	0.125	Solid	0.075	Solid
1.25 (1 1/4") x 4.5 CLR	0.058	Solid	0.125	0.250	0.063	Solid
1.25 (1 1/4") x 6.0 CLR	0.050	Solid	0.125	0.250	0.058	Solid
1.375 (1 3/8") x 4.5 CLR	0.063	Solid (*2)	0.125	0.250	0.083	Solid (*2)
1.50 (1 1/2") x 4.5 CLR	0.083	Solid (*2)	0.125	0.250	0.095	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	0.060	Solid (*2)	0.125	0.250	0.063	Solid (*2)
1.625 (1 5/8") x 4.5 CLR	0.095	Solid (*2)	0.125	0.250	0.120	Solid (*2)
1.625 (1 5/8") x 6.0 CLR	0.075	Solid (*2)	0.125	0.250	0.083	Solid (*2)
1.75 (1 3/4") x 4.5 CLR	0.120	Solid (*2)	NO	0.250	TBD	Solid (*2)
1.75 (1 3/4") x 6.0 CLR	0.095	Solid (*2)	0.125	0.250	TBD	Solid (*2)
1.875 (1 7/8") x 6.0 CLR	TBD	0.250 (*2)	0.125	0.250 (*2)	TBD	0.250 (*2)
2.0 x 6.0 CLR	TBD	0.250 (*2)	0.125	0.250 (*2)	TBD	0.250 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	TBD	Solid	0.063	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	TBD	Solid	0.063	Solid	TBD	Solid
1.0 x 4.5 CLR	TBD	Solid	0.125	Solid	TBD	Solid
1.0 x 6.0 CLR	TBD	Solid	0.125	Solid	TBD	Solid
1.25 (1 1/4") x 4.5 CLR	TBD	Solid (*2)	NO	NO	TBD	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	TBD	0.250 (*2)	NO	NO	TBD	0.250 (*2)

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 5	Sch 160
1/2" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 10	Sch 160
3/4" NPS x 3.5 CLR	Sch 5	Sch 160	Sch 40	Sch 160	Sch 10	Sch 160
1.0" NPS x 4.5 CLR	Sch 10	Sch 160	Sch 40	Sch 160	Sch 30	Sch 160
1.25 NPS x 4.5 CLR	Sch 10	Sch 160	Sch 40	Sch 80	Sch 30	Sch 160
1.25 NPS x 6.0 CLR	Sch 5	Sch 160	Sch 40	Sch 80	Sch 10	Sch 160
1.50 NPS x 6.0 CLR	Sch 10	Sch 160	Sch 40	Sch 40	Sch 30	Sch 160

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM.
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.
TBD: To Be Determined. This means we have not completed testing yet. We offer testing on a case by case basis based on requests in some cases for these applications. If you have questions about capacity, you can always e mail us (link at top of page or menus).


	*Carbon Steel (1020 DOM, HREW(1), ERW, 4130 Chromoly, etc)**		Titanium (2.5AL-3V, CP, Inconel, see notes below)		Aluminum (6061-T6, 6063, etc.)		Stainless Steel (304, 304L, 316, 316L, 409, etc.)
DIE (OD x CLR) ROUND TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
.875 (7/8") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 2.75 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 4.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.125 (1 1/8") x 3.5 CLR	TBD	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.25 (1 1/4") x 3.5 CLR	0.065	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.25 (1 1/4") x 4.5 CLR	0.049	Solid	TBD	TBD	TBD	0.250	TBD	Solid
1.25 (1 1/4") x 6.0 CLR	TBD	Solid	TBD	TBD	TBD	0.250	TBD	Solid
1.375 (1 3/8") x 4.5 CLR	TBD	Solid (*2)	TBD	TBD	TBD	0.250	TBD	Solid (*2)
1.50 (1 1/2") x 4.5 CLR	.065	Solid (*2)	0.070	TBD	TBD	0.250	.065 (*4)	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	.049 (*3)	Solid (*2)	TBD	TBD	TBD	0.250	.049 (*3)	Solid (*2)
1.625 (1 5/8") x 4.5 CLR	.065 (*3)	Solid (*2)	TBD	TBD	TBD	0.250	.065 (*4)	Solid (*2)
1.625 (1 5/8") x 6.0 CLR	0.083	Solid (*2)	TBD	TBD	.125	0.250	TBD	Solid (*2)
1.75 (1 3/4") x 4.5 CLR	.095 (*3)	Solid (*2)	TBD	TBD	TBD	0.250	TBD	Solid (*2)
1.75 (1 3/4") x 6.0 CLR	.065 (*4)	Solid (*2)	TBD	TBD	.125	0.250	.065 (*4)	Solid (*2)
1.875 (1 7/8") x 6.0 CLR	.065 (*4)	0.250 (*2)	TBD	TBD	.125	0.250 (*2)	.083 (*3)	0.250 (*2)
2.0 x 4.5 CLR	.083 (*5)	0.250 (*2)	TBD	TBD	TBD	0.250 (*2)	.095 (*3)	0.250 (*2)
2.0 x 6.0 CLR	.065 (*4)	0.250 (*2)	TBD	TBD	.125	0.250 (*2)	.083 (*3)	0.250 (*2)

DIE (OD x CLR) SQUARE TUBE	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall	MIN Wall	MAX Wall
.50 (1/2") x 3.5 CLR	0.063	Solid	TBD	TBD	TBD	Solid	TBD	Solid
.625 (5/8") x 3.5 CLR	0.083	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 4.5 CLR	0.095	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.0 x 6.0 CLR	0.065	Solid	TBD	TBD	TBD	Solid	TBD	Solid
1.25 (1 1/4") x 4.5 CLR	0.115	Solid (*2)	TBD	TBD	TBD	NO	TBD	Solid (*2)
1.50 (1 1/2") x 6.0 CLR	0.109	0.188 (*2)	TBD	TBD	TBD	NO	TBD	0.250 (*2)

DIE (OD x CLR) ROUND TUBE	MIN Schedule	MAX Schedule			MIN Schedule	MAX Schedule	MIN Schedule	MAX Schedule
3/8" NPS x 3.5 CLR	Sch 5	Sch 160			TBD	Sch 160	TBD	Sch 160
1/2" NPS x 3.5 CLR	Sch 10	Sch 160			TBD	Sch 160	TBD	Sch 160
3/4" NPS x 3.5 CLR	Sch 30	Sch 160			TBD	Sch 160	TBD	Sch 160
1.0" NPS x 4.5 CLR	Sch 30	Sch 160			TBD	Sch 160	TBD	Sch 160
1.25 NPS x 4.5 CLR	Sch 40	Sch 160			TBD	Sch 80	TBD	Sch 160
1.25 NPS x 6.0 CLR	Sch 10	Sch 160 (*2)			TBD	Sch 80	TBD	Sch 160
1.50 NPS x 6.0 CLR	Sch 40	Sch 80 (*2)			TBD	Sch 45	TBD	Sch 160

Gauge Thickness Info	10 = .135, 11 = .119, 12 = .105, 13 = .090, 14 = .075, 15 = .067, 16 = .060, 18 = .048 (nominal)

"*1) We do not gurantee performance on HREW. There are too many alloys and qualities of HREW being produced, and it gets mixed with and sold as other inferior tube products (at times). Good quality HREW tubing bends nearly the exact same as 1020 DOM. "
*2) This capacity assumes 2 (TWO) pressure dies are in use, per the machine's operation instructions. You can't use both wile making S-bends, so the capacity inthis column is not valid for making S-bends.
*3) This number is based on other testing and extrapolation. It is not guranteed at this time. Contact us if you need testing done.
*4) This made a decent quality bend, but had a defect at the bend start - a dimple. If you're cutting up bends for (like for making headers), this will likely be OK.
*5) Bend quality was good in testing, but repeated wrinkles were present, and VERY minor (depth below 25% of material's wall thickness).
NOTE: If you bend the thinnest material you can on ANY die, you will get the most deformation possible on that die. Meaning that the bends may appear flat on the outside of the bend. To avoid this, bend a thicker wall than the absolute minimum for a die, and bend on the largest CLR you can.
Titanium alloy notes: We usually test 2.5AL-3V Titanium in CWSR (Cold Worked Stress Releived) state. This is a very strong alloy with excellent mechanical properties. It is also one of the most widely available alloys and conditions of titanium. We do not Test CP (commercially pure) or Inconel, although we can test your material (contact us).

Definitions / Notes

OD

Outside diameter

CLR

Center line radius. See M600 Bender Tech for more info.

Aluminum

We test primarily 6061-T6 because if that will bend, most other aluminum alloys will bend fine.

Carbon Steel

We test 1020 DOM and 4130N DOM primarily. We have found that good quality HREW bends the same, but there are many more alloys/grades of HREW, so it can be a source of inconsistency.

Stainless

We only test low carbon 304, 304L. In our experience, 316 and 316L bend similarly to the 304 alloys, and 409 bends better than them (less prone to wrinkling). Please look up Ferrari F355 headers before selecting 409 stainless for header applications!

M600 Basic

Standard Model 600 bender, no TWA (thin wall attachment).

M600 W/HD Kit

Model 600 HD, or a Standard M600 with HD kit ($65) added, and 2 pressure dies. See “HD Kit” in the dies section for more information.

M600 xHD

Xtreme heavy duty Model 600 (thicker frame and pins).

Thin Wall Attachment

Drop in subframe that allows ultra fine tuning of bend characteristics. As of 10-5-2016 this option is not yet for sale on our web page. Call us to get on the waiting list. This IS 100% compatible with all current M600 machines.

Mandrel Attachment

Bolt on frame that allows a metal mandrel (plug) to be installed inside the tubing where the bend is taking place. This holds the tubing open during the bend and allows bending of thinner material with amazing bend quality. This is ideal for headers, some exhaust work, and of course beautiful structural work like roll cages.

NPS

Nominal Pipe Size – for more info on pipe and tube, see M600 Bender Tech.

Sch

Pipe schedule. This is how pipe thickness is specified. Search online and you will find a pipe schedule with decimal thicknesses listed.

TBD

To Be Determined. As a small company that is rapidly expanding our product offerings and innovating in affordable metalworking technology, we frequently offer products before we have the chance to find their limit in all material sizes. That is the case where you see “TBD” on a die listing.

Notes – Bending the absolute minimum that is listed in the table above will produce the highest amount of deformation possible on any given die. Going up even one thickness (like from .095 to .120, or .083 to .095) will typically improve bend quality significantly. We ALWAYS recommend you buy your material from a reputable supplier with material certifications and buy a small amount to test before you order a truckload. If you shop around until you find a better deal than anyone else can get, you are probably buying junk material. Don’t commit to 100 sticks before you test it in a tubing bender! Also, if you want to be 100% certain that your exact material will bend nicely on a die, we are happy to test it for you before you purchase, just contact us. Our Thin Wall Attachment reduces deformation and will typically produce better bends at minimum listed wall thicknesses.

Hydraulics systems – We offer 2 hydraulics systems for our machine. The air/hydraulic system covers the entire chart above. The electric/hydraulic system maxes out at 1.5 x .156 wall square tube or 1.75 x .188 round tube, or 2.00 x .120 round tube. This is because the power of the electric/hydraulic system is biased more toward speed than outright tonnage. We are making a larger diameter cylinder for the electric/hydraulic system to allow it to be used on heavier duty applications. Check back soon.

Warning

This page is NOT a substitute for machine operation instructions. You cannot tell from this capacity chart how to set up your specific model and revision of tubing bender to bend within these capacities. Your original instructions are the way to tell how to set up your machine and ensure you are being safe.

Do you have a Thin Wall Attachment?

We discontinued the Thin Wall Attachment in late 2019. We still have a chart that includes it’s performance. View that page here: TWA Chart